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Trucking Advice on Preventative Maintenance Costs



Home > Shop Talk for Truckers > Cost Per Mile > Calculating Preventative Maintenance



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Calculating Preventative Maintenance Costs

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Preventative maintenance will be referred to PM from here on in. PM should be considered parts with a certain life span before needing replaced. If you are not planning to replace or rebuild an item during the equipment's life, it costs you zero because it will be accounted for. Listed below are parts I considered, but this list can be expanded or condensed to your personal preference. This issue is a little tricky, because you are adding a variable or unknown into the formula unless your records are very extensive. What you have to do is put a mileage expectancy on an item and a cost. Let's give you an example. You are going to expense out an alternator. The alternator you have is new and cost $357.00. You estimate it will last 400,000 miles before it needs replaced. Divide the price of the alternator, $357.00 by the miles 400,000, giving you a PM cost for the alternator of.00089 per mile. Another example is sooner or later you will have to do a rebuild on your engine. Let's say a rebuild will cost you $6700.00 and you scheduled your rebuilds at 700,000 miles. Take the cost of rebuilding your engine $6,700.00 and divide by the 700,000 miles. This gives you a cost of.00957 per mile for engine wear. This issue becomes impossible if you purchase a used unit without maintenance records. I personally wouldn't purchase a vehicle without them.

This is the formula for calculating rebuild costs per mile.

COST OF REBUILD + MILES ON SCHEDULED REBUILD = REBUILD COSTS PER MILE

This is the formula for calculating per mile cost.

COST OF PART + ESTIMATED OR KNOWN MILEAGE LIFE = COST PER MILE FOR PM OF THAT PART.

PM Worksheet


TRUCK PART       COST       MILEAGE          LIFE PER MILE COST


Alternator          __________~__________ =+__________
Batteries            __________~__________ =+__________
Brakes               __________~__________ =+__________
Belts                 __________~__________ =+__________
Injectors            __________~__________  =+__________
Tune up             __________~__________ =+__________
Turbo                __________~__________ =+__________
Pump (fuel}        __________~__________ =+__________
Pump {water)      __________~__________ =+__________
Transmission      __________~__________ =+__________
Front Rear          __________~__________ =+__________

Rear Rear            __________~__________ =+__________
Front Axle          __________~__________ =+__________
        TOTAL COST PER MILE FOR PM       =    __________